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GROUP OF COMPANIES
IZOMETÒ Industrial Mortar Screed
HB0104 5-7 mm Heavy Duty Epoxy Flooring DATA SHEET
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DESCRIPTION |
IZOMETÒ Industrial Mortar Screed has
a range of 5-7 mm thickness at all and provides higher mechanical performance, exceptional
wear resistance and also an attractive floor which has resistance to most chemicals, impervious and
easy to clean.
IZOMETÒ Industrial Mortar Screed is applied
in three layers; primer, mortar screed and finish coat layers. Two component IZOMETÒ Industrial Mortar Primer is used for priming. IZOMETÒ Industrial Mortar Screed is
used as second layer. It is a three
component material and blend of epoxy resins and well granulated special silica
aggregates. For finishing use IZOMETÒ Industrial Mortar Sealcoat so
the flooring get easy cleaning facilities.
Each pack is factory weighed an
packaged so ready for site usage.
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APPLICATION AREAS |
IZOMETÒ Industrial Mortar Screed is
ideal for use in places under heavy traffic and loading conditions such as storage
areas with heavy forklift traffic, garages, loading or vehicle ramps, production
plants, hangars, chemical processing plants, passenger walkways etc. and any
application needs highest mechanical performance and exceptional wear
resistance.
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SPECIAL
FEATURES |
·
Highest mechanical performance
·
Hard wearing
·
Good chemical resistant
·
Easy to clean
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Non-slip
·
Available in all RAL colors
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PHYSICAL PROPERTIES |
|
Property |
10°C |
20°C |
30°C |
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Primer pot
life |
40 min |
35 min |
12 min |
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Screed pot
life |
100 min |
70 min |
30 min |
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Sealer pot
life |
45 min |
30 min |
15 min |
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Primer Curing
time |
35 hr |
20 hr |
10 hr |
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Screed Curing
time |
35 hr |
15 hr |
10 hr |
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Sealer Curing
time |
35 hr |
15 hr |
10 hr |
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Screed Curing
time |
7 days at room |
temperature |
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MECHANICAL PROPERTIES |
|
Property |
Typical
Result |
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Compressive
strength |
80 N/mm² |
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Flexural
strength in tension |
25 N/mm² |
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Adhesion to
concrete |
4-5 N/mm² |
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Modulus of
elasticity |
15500 N/mm² |
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Density |
2,1 g/cm³ |
All tests made after full cure
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CHEMICAL PROPERTIES |
|
Water,
de-ionized |
|
+ |
|
Javelle Water |
14% |
+ |
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Sulfuric acid |
10% |
+ |
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|
30% |
+ |
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Nitric acid |
30% |
+ |
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Acetic acid |
10% |
° |
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Caustic soda |
20% |
+ |
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Gasoline,
leaded (petrol) |
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+ |
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Toluene |
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+ |
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Xylene |
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+ |
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Styrene |
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+ |
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111-trichloroethane |
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+ |
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Skydrol 500 A
(hydraulic fluid) |
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+ |
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Octanol |
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+ |
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Fruit juices |
|
+ |
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Sugar
solution |
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+ |
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Key : + unaffected |
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|
° yellowing |
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|
Samples were submerged in test reagents for 12 months at 20°C.
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INSTRUCTIONS
FOR USE |
·
SURFACE PREPARATION
Concrete or cement substrates
should be 28 days old and moisture content of substrate should be less than 5%
at least. All latience and loose materials must be removed from the concrete
surface.
Cracked or damaged substrate
should be repaired with Izomet®
Repair Mortar before application. Then all dust and debris should be
removed. Oil or grease contaminated surfaces should be cleaned by a suitable
detergent.
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MIXING COMPONENTS
If possible mix all the components with a
mixer running at less than 400 rpm to avoid trapping air in mixture. For mixing
mortar use forced action mixer. Do not use fall mixers.
·
PRIMING
Only IZOMET®
Industrial Mortar Primer used for priming. Mix resin and hardener until a
uniform consistency is achieved. Apply with stiff brushes or rollers and the
layer must be like thin continuous film. Highly porous substrates may require
two coats of priming.
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LAYING THE SCREED
IZOMETÒ Industrial Mortar Screed is supplied in pre-weighed packs
in exact proportions.
Mix resin and hardener until a uniform
consistency is achieved. Then add aggregate slowly and continue to mix at least
5 seconds with mechanical mixer.
To determine the thickness of the mortar
layer make buttons. After mixing pour the screed over the wet primer layer and
spread with a spiked board and set the thickness with the help of buttons. Then
compact by machine or hand trowel.
·
SEALCOAT
Only use IZOMET® Industrial Mortar Sealcoat to seal porous
surface. Spread with normal steel trowel. Be sure that all excess resin removed
from surface. Apply material to surface that reached initial hardness as two layers
and use approximately 0,4 kg/m² for first layer and 0,2 kg/m² for second layer.
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CURING |
After application foot traffic must be
prohibited until reaching initial hardness. Heavy traffic and chemicals should
not be allowed before full cure (7 days).
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CLEANING DOWN |
After application all hand tools and other
surfaces effected from uncured epoxy resin should clean with Izomet®
Cleaning fluid.
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COVERAGE |
IZOMET® Industrial Mortar Primer (5 kg pack) : Covers 15 m²
IZOMET® Industrial Mortar Screed (32 kg pack) : Covers 3 m² approximately.
IZOMET® Industrial Mortar Sealcoat (2,5 kg pack) : Covers 4 m²
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STORAGE |
All materials should be kept in their tightly closed own packs. Under
these conditions shelf life is minimum 12 months at normal temperatures.
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CAUTION |
Uncured epoxy resin kept away
from mouth, eyes, food or drink.
Empty tins must not be used
even cleaned by suitable methods.
During application or handling
uncured epoxy resins, wear gloves or barrier creams.
In case of contact with skin
immediately clean with warm water and soap.
Avoid inhaling vapor.
Do not use below 5°C.
No other materials should be
added.
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SUPPLY |
IZOMAS GROUP OF COMPANIES
Headquarters
Cumhuriyet mah. Fatih cad. No:4
Kartal - Istanbul - TURKEY
Tel: +90 216 451 48 48 (PBX)
Fax: +90 216 309 74 57
http:\www.izomas.com.tr
e-mail: izomas@izomas.com.tr
Izomet is a IZOMAS trade mark. This
material is manufactured in Turkey using raw material from and under the
supervision of Shell Chemicals. The information that given in this leaflet
is, prepared best of our current knowledge and given in good faith, but our
recommendations are made without guarantee because of the conditions of uses are beyond our
control. Buyers and applicators should prepare their own instructions for
their own conditions and requirements.